The facility implements an internal traceability system that tracks chemicals used in production.
Record lot/batch numbers of all chemicals purchased by the facility in the Chemical Inventory List (CIL) and in the production recipe sheets/logs.
Recording lot/batch numbers
Chemicals (formulations, commodity chemicals and solvents) should be purchased with the lot or batch number from the chemical supplier. This information should be recorded in the Chemical Inventory List (CIL) for each chemical listed.
The batch or lot number of the chemical used in the production of an article/product should also be recorded in the recipe sheets/log books of each production batch so that it can be traced back from the finished article to the chemical inventory.
This data helps in undertaking a root cause analysis of any ZDHC MRSL non-conformity of substances in the final article or wastewater or sludge testing.
Traceability system
Suppliers should implement a system of traceability (digital or manual) of chemicals from chemical stores to finished products, including all processes involved (recipes).
Usage type inventory
In order to implement a traceability system suppliers are encouraged to document their inventory as “usage type” using the formula:
The usage type inventory also helps suppliers with traceability when conducting root cause analysis for non-conformities for RSL in final articles and for wastewater testing in the ClearStream Report.
The traceability system can be implemented as a manual system of checking through production recipe sheets or digitised using ERP systems.
The chemicals that are purchased by a facility must be recorded in the CIL and this must be updated on a regular basis for additions or deletions in the chemical inventory.